MANUFACTURING CAPABILITIES

Our Capabilities

End-to-end forging and machining capabilities — from raw material inspection to finished, packed, ready-to-ship components.

OUR
ENGINEERING EXCELLENCE

Fourteen Stages of Controlled Manufacturing.

Every capability operates under standardized process controls — ensuring repeatability, traceability and quality across every production batch.

01
01

Tooling & Die Development

In-house CAD/CAM die design and manufacturing for all closed die forging programs.

CAP-01
02
02

Laboratory & Inspection of Raw Material

Full material verification and lab inspection of every incoming raw material batch.

CAP-02
03
03

Raw Material Cutting

Precision bandsaw cutting of billets to required forging weights.

CAP-03
04
04

Closed Die Forging

1.5 MT and 2 MT belt drop hammer forging in carbon, alloy and stainless steels.

CAP-04
05
05

NDT Testing

Non-destructive testing to evaluate component integrity without damage.

CAP-05
06
06

UT Testing

Ultrasonic testing for internal flaw detection and material soundness.

CAP-06
07
07

MPI Testing

Magnetic particle inspection for surface and near-surface discontinuity detection.

CAP-07
08
08

Dye Penetrant Inspection

Liquid penetrant testing for surface-breaking defect identification.

CAP-08
09
09

Machining

Conventional and CNC machining to tight customer specifications.

CAP-09
10
10

Surface Treatment

Protective surface treatments for corrosion resistance and finish.

CAP-10
11
11

Passivation

Chemical passivation for stainless steel components post-machining.

CAP-11
12
12

Zinc Plating

Electroplated zinc coating for enhanced corrosion protection.

CAP-12
13
13

Identification Marking

Permanent part marking for traceability and identification requirements.

CAP-13
14
14

Packing & Storage

Protective, export-grade packaging and organized storage before dispatch.

CAP-14
PROCESS WORKFLOW

The Capability Chain.

PHASE 01
INPUT
01Tooling & Die Development
02Laboratory & Inspection of Raw Material
03Raw Material Cutting
PHASE 02
FORGING
01Closed Die Forging
02Heat Treatment
03Surface Treatment
PHASE 03
TESTING
01NDT Testing
02UT Testing
03MPI Testing
04Dye Penetrant Inspection
PHASE 04
FINISHING
01Machining
02Passivation
03Zinc Plating
04Identification Marking
05Packing & Storage