The Facility
8 integrated zones. One closed die forging ecosystem. Shapar (Veraval), Rajkot.
Raw Material Yard
A dedicated raw material storage and handling yard stocking carbon steel, alloy steel and stainless steel billets and bars. Traceability and batch identification maintained from entry to issue.
- Segregated material bays
- Heat number traceability
- Batch testing protocol
- Certified mill reports
Cutting Area
High-speed band saw cutting facility for billet preparation, with weight accuracy controls to ensure consistent forging input weights.
- Bandsaw cutting
- Weight verification
- Batch identification
- Cut-to-length accuracy
Tooling & Die Development
Full in-house die design and tooling development capability using CAD/CAM for closed die forging dies, ensuring shorter lead times and die longevity.
- CAD / CAM design
- Die sinking
- Tool steel selection
- Die life monitoring
Belt Drop Hammer
Equipped with 1.5 MT and 2 MT belt drop hammers for closed die forging operations, enabling high-volume production across a wide range of component sizes and geometries.
- 1.5 MT Hammer capacity
- 2 MT Hammer capacity
- Closed die forging
- Pneumatic assisted
Die Developement Shop
Our core forging line producing precision closed die steel forgings up to 30 KG job handling capacity, delivering consistent grain flow, dimensional accuracy and structural integrity.
- Up to 30 KG job handling capacity
- Carbon / Alloy / Stainless steels
- Consistent grain flow
- Heat treatment ready
Die Shop
Dedicated die manufacturing and maintenance shop supporting forging operations with die repair, re-cutting, polishing and validation between production runs.
- Die manufacturing
- Die repair & maintenance
- Re-cutting & polishing
- Die validation
CNC Machining
Modern CNC turning and machining centers producing fully machined components to tight tolerances, directly from in-house forged blanks.
- CNC turning centers
- Tight tolerance machining
- Fully machined components
- CAD / CAM programming